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Body Shop Automation

 

Technologies

Body Shop Automation

Standard Spot Welding System 1

Standard Spot Welding System 1

Standard Spot Welding System 2

Standard Spot Welding System 2

Standard Spot Welding System

Rhythmsoft offers a complete turnkey solution in Robotic Spot Welding Systems Welding System which consists of KUKA’s robot with Spot Welding Gun along with fixtures & robot cell peripherals.

Laser Spot Welding 2.jpeg

Laser Spot Welding 2.jpeg

Laser Spot Welding 1_edited.jpg

Laser Spot Welding 1_edited.jpg

Laser Spot Welding

Rhythmsoft offers a complete turnkey solution in Laser RPFO Welding System which consists of KUKA’s High Accuracy robot with laser PFO head along with fixtures & robot cell peripherals.

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Laser Brazing 2.jpeg

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Laser Brazing 1.jpeg

Laser Brazing

Rhythmsoft offers a complete turnkey solution in Laser Brazing System which consists of KUKA’s High Accuracy robot with laser brazing head along with fixtures & robot cell peripherals.

 
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Rhythmsoft is the first Indian company to develop a Robotic Servo Spot Welding Line in India

 
BIW Robotic Servo Spot Welding

BIW Robotic Servo Spot Welding

BIW Robotic Servo Spot Welding

BIW Robotic Servo Spot Welding

BIW Robotic Servo Spot Welding

BIW Robotic Servo Spot Welding

BIW Robotic Servo Spot Welding

BIW Robotic Servo Spot Welding

BIW Robotic Servo Spot Welding

BIW Robotic Servo Spot Welding

BIW Robotic Servo Spot Welding

BIW Robotic Servo Spot Welding

BIW Robotic Servo Spot Welding

BIW Robotic Servo Spot Welding

BIW Robotic Servo Spot Welding

BIW Robotic Servo Spot Welding

Spot Welding

​Rhythmsoft offers a complete turnkey solution in Robotic Servo Spot Welding Systems. We have BIW spot welding experience in welding:

  • Hood lock

  • Quarter

  • Wheelhouse

  • Cross-member

  • Center pillar LH&RH

  • Shelf cross-member

  • Door hinge

  • Bumper

  • Panel

  • Roof

  • Fender

  • Sash

  • Cowl

 
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With new arc series of robots‚ Rhythmsoft can now offer you a cost – effective alternative in the highly competitive arc welding market.

 
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MIG Welding 1_edited.jpg

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MIG Welding 3_edited.jpg

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MIG Welding 4.jpeg

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MIG Welding 2_edited.jpg

MIG Welding

Rhythmsoft offers you a professional solution which makes arc welding simpler‚ faster and more productive than before. The core of this solution is the ARC robot‚ which has been specially designed for use in arc welding applications. The robot can be installed on floor‚ the ceiling or the wall‚ making it extremely flexible

To integrate into system. All of the axes can be calibrated using the Electronic Measuring Tool (EMT)‚ facilitating quick and precise commissioning.


The KR 5 Arc HW has a tremendous reach (without including the end effector) of 1423 mm. The KR 16 L6 Arc with an optional arm extension increases its reach to 1911 mm. This means that you have optimal accessibility even with large components and your system layout remains flexible.

Laser Spot Welding 2.jpeg

Laser Spot Welding 2.jpeg

Laser Spot Welding 1_edited.jpg

Laser Spot Welding 1_edited.jpg

Stud Welding

Rhythmsoft offers a complete turnkey solution in Robotic Stud Welding System which consists of KUKA’s robot with Stud Welding Gun along with fixtures & robot cell peripherals.

 
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The function of adhesives is to provide a connection and act as a spacer between two parts‚ e.g. for roof bows to the roof.

 
Sealant Application on BIW

Sealant Application on BIW

Sealant Application on Door

Sealant Application on Door

Sealant Application on BIW Roof

Sealant Application on BIW Roof

Sealant Application on BIW Side Panels

Sealant Application on BIW Side Panels

Sealant Application

Rhythmsoft offers a complete turnkey solution for Sealant application in Body Shop Assembly Lines.

Manual Sealant Systems

Manual Sealant Systems

Manual Sealant Systems

Manual Sealant Systems

Manual Sealant System

Manual Sealant System

Manual Sealant System

For some applications, robot-controlled units are not required. In these cases, we offer manual application units which are specified to meet customer requirements.

 
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12 Million+

BIW Spots Welded each year

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110+

BIW Robots Installed

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47 sec

Welding cycle-time for 606 Spots

 
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Inline_Offline Measurement 1_edited.jpg

Inline Offline Measurement 2

Inline Offline Measurement 2

Inline/Offline Measurement

With new series of robots, Rhythmsoft can now offer a complete turnkey solution for Inline / Offline measurement for the automotive industry.

Manipulators Handling 3

Manipulators Handling 3

Manipulators Handling 2

Manipulators Handling 2

Manipulators Handling 1

Manipulators Handling 1

Manipulators Handling

Rhythmsoft provides a complete turnkey solution for Material Handling in Body Shop with Movomech Manipulators. And the entire is a system designed by Rhythmsoft.

 

Vision System for Roof Stud Welding

Rhythmsoft offers a complete turnkey solution for vision system for Roof Stud Welding.